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What is High Speed Fly Shear Machine Line?
A High Speed Fly Shear Machine Line is an advanced industrial equipment used primarily in the metal processing industry for cutting metal coils into specific lengths with high precision and speed. Here's an overview of its key features and functions:
1.Operation Principle: The line operates by unwinding metal coils, leveling them, and then cutting them to length using a high-speed rotary shear. This process is continuous and does not require the material to stop during cutting, which increases efficiency.
2.Applications: It is used for processing various materials such as aluminum plates, cold-rolled plates, electrolytic galvanized plates, hot dip galvanized plates, color-coated plates, stainless steel plates, and copper plates.
3.Components: The line typically consists of an entry coil car, uncoiler, precision leveler, film applicator, measure length roller, rotary shear machine, belt conveyor, and stacker.
4.Technical Parameters: Different models of high-speed fly shear lines can handle different material thicknesses, widths, and have specific finished lengths. They also have specified accuracy levels for length, diagonal accuracy, leveling accuracy, and line speed. For example, some models can handle material thicknesses from 0.1-1.0mm and have a line speed of up to 90 m/min.
5.Advantages:
(1).High Precision: The cutting length accuracy can be within ±0.3 mm, ensuring that the cut pieces meet strict dimensional requirements.
(2).High Speed: Some advanced models can operate at speeds up to 100 m/min, significantly increasing production output.
(3).Versatility: Capable of processing a variety of metal materials, including those with high strength and color galvanized steel coils.
(4).Environmental and Energy-Efficient: As they are designed to be more efficient, they can also contribute to energy savings and reduced environmental impact。
6.Customization: The lines can be customized to meet specific production needs, such as different material thicknesses, widths, and coil weights.
7.Control Systems: PLC (Programmable Logic Controller) systems are commonly used for controlling the operation of the line, allowing for automated and precise control over the cutting process.
8.Cutting Capacity: High Speed Fly Shear Machine Lines are capable of cutting a wide range of materials with different thicknesses and widths, making them versatile for various industrial applications.
In summary, a High Speed Fly Shear Machine Line is a critical piece of equipment in metal processing that offers high-speed, precision cutting of metal coils into specific lengths, enhancing production efficiency and output quality.