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1.Name: 850MM High Speed Fly Shear Machine
2.Cutting Material: Metal Coil
3.Cutter QTY: 1 set
4.The Max. Coil Width:850mm
What is high speed fly shearing machine?
A High Speed Fly Shearing Machine is an industrial equipment used for cutting metal sheets, coils, or other materials to precise lengths at high speeds without interrupting the production process. Here are some key features and specifications of high-speed fly shearing machines based on the provided search results:
1.Non-Stop Cutting: High Speed Fly Shearing Machines, also known as Flying Shears, perform continuous cutting without stopping the material flow, which maximizes productivity and efficiency .
2.Servo System: These machines often incorporate servo driving systems to achieve stable and efficient performance, with production speeds that can reach up to 60 meters per minute.
3.Material Range: They are capable of processing various materials, including copper coils, aluminum coils, stainless steel coils, and galvanized coils .
4.Thickness and Width: The machines can handle materials with thicknesses ranging from 0.18 mm to 2.5 mm and widths from 300 mm to 1250 mm (or even 1600 mm in some models) .
5.Coil Weight: High Speed Fly Shearing Machines are designed to handle heavy coils, with capacities up to 20 tons (or even 25 tons in some cases) .
6.Cutting Accuracy: These machines provide high cutting accuracy, typically within ±0.5 mm, ensuring that the cut pieces meet strict dimensional requirements .
7.Line Speed: The operational speed of these lines can range from 70 to 100 meters per minute, depending on the model and application .
8.PLC Control: Many high-speed fly shearing machines use PLC (Programmable Logic Controller) automatic control systems for precise operation and ease of use .
9.Applications: They are widely used in various industries such as steel processing, printing, packaging, and cardboard processing, where high-precision cutting at line speed is required .
10.Features: High Speed Fly Shearing Machines offer features like electronic camming functionality, high-performance motion control networks, and the ability to handle multiple cut modes, ensuring accurate cutting for cut-to-length as well as cut-to-registration on the material's registration mark .
11.Technical Process: The process involves components such as an uncoiling and leveling mechanism, feeding roller mechanism, measuring roller mechanism, cutter shaft mechanism, and conveyor belt mechanism, all working in tandem to achieve high-speed, high-precision cutting .
12.System Topology: The control system of a high-speed fly shear is composed of various components, including a motion controller, touch screen, and multiple inverters for different functions, allowing for high-speed operation while ensuring stable cutting accuracy .
These machines are crucial for industries that require high throughput and precision in cutting materials to length, ensuring efficiency and quality in production processes.
What are the typical applications for a high-speed fly shearing machine?
High-speed fly shearing machines have a wide range of applications across various industries, with the primary function of cutting continuous materials into predefined lengths at line speed without interrupting the production process. Here are some typical applications for high-speed fly shearing machines:
1.Steel Industry: In steel mills, flying shear machines are crucial for cutting steel at high speed and accuracy to meet predetermined length and specification requirements. They are used for hot-rolled strip, cold-rolled strip, and wire shearing, improving production efficiency and ensuring dimensional accuracy and appearance quality of steel.
2.Automotive Industry: High-speed fly shearing machines are used for cutting steel plates or strips to specified lengths, which are essential for the production of automotive parts where precision and consistency are required.
3.Metal Processing: These machines are used for cutting medium and small steel billets, thin slab billets, small section steel (bar), and hot-rolled and cold-rolled strip steel (including coated steel).
4.Printing Industry: In the printing industry, flying shears are used for cutting various types of print materials to length, ensuring precise and efficient cutting without stopping the printing process.
5.Packaging Industry: High-speed fly shearing machines are employed in the packaging industry for cutting packaging materials to specific lengths, which is crucial for the production of packaging boxes, bags, and other items.
6.Cardboard Processing: In the cardboard processing industry, these machines are used for cutting cardboard to length, which is essential for the production of corrugated boxes and other packaging materials.
7.Metal Sheet Processing: Flying shears are important in metal sheet processing, performing online shearing of metal sheets on high-speed production lines, avoiding downtime and manual intervention associated with traditional shearing methods.
8.Custom Shearing: Flying shears can also perform custom shearing, cutting metal materials into specific shapes and sizes based on customer requirements, meeting the specific needs of various industries.
9.Bar and Rod Shearing: In the production of bar and rod materials (such as rebar and steel pipes), flying shears cut continuous bar materials to specified lengths for convenient packaging and transportation.
These applications highlight the versatility and importance of high-speed fly shearing machines in various industrial sectors, where high productivity, precision, and efficiency are paramount.