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1.Name:Shelf/Storage Rack Profile Roll Forming Machine
2.Application: Making Shelf/Storage Rack Profile
3.It can custom-design
Introduction
A Shelf/Storage Rack Profile Roll Forming Machine is a specialized piece of equipment designed to produce steel profiles for storage racks and shelving systems. It is widely used in the manufacturing of warehouse racking, supermarket shelves, and heavy-duty storage solutions. This machine offers efficient, high-volume production with precise tolerances and low operational costs.
Main Components
1.Decoiler: Unwinds the steel coil to feed the material into the machine.
2.Feeding Device: Guides the metal strip through the machine with precision.
3.Leveling System: Ensures the metal strip is flat before forming.
4.Roll Forming Stations: Gradually shape the metal strip into the desired profile through a series of rollers.
5.Punching/Notching Device: Creates holes or notches in the profile for assembly.
6.Cutting Device: Cuts the formed profile to the specified length.
7.PLC Control System: Manages the entire production process, allowing for automation and precision.
Working Principle
The machine operates by feeding a steel coil through a series of rollers that progressively shape the material into the desired profile. The process includes:
1.Decoiling: The steel coil is unwound and fed into the machine.
2.Leveling: The metal strip is flattened to ensure uniformity.
3.Roll Forming: The strip is shaped into the desired profile through multiple rolling stations.
4.Punching/Notching: Holes or notches are created as required.
5.Cutting: The formed profile is cut to the specified length using computer-controlled saws.
6.Output: The finished profiles are collected on an output table.
Technical Specifications
Parameter | Specification |
Material Thickness | 0.5 mm to 2 mm cold-rolled steel |
Material Width | Up to 1200 mm |
Production Speed | Up to 30 m/min |
Cutting Accuracy | ±1.0 mm |
Main Motor Power | 18.5 kW |
Hydraulic Station Power | 4 kW |
Roller Material | GCr15 with heat treatment (HRC58-62°) |
Control System | PLC with touch screen interface |
Applications
1.Warehouse Racking: Produces vertical uprights and horizontal beams for storage racks.
2.Supermarket Shelves: Manufactures shelving systems for retail environments.
3.Heavy-Duty Storage Solutions: Creates robust storage systems for industrial use.
Advantages
1.High Efficiency: Continuous production process increases output.
2.Precision: Automated control system ensures consistent quality and dimensional accuracy.
3.Flexibility: Can produce a variety of profiles and sizes.
4.Cost-Effective: Reduces material waste and operational costs.
Customization Options
1.Profile Design: Custom profiles can be engineered to meet specific requirements.
2.Automated Features: Options include automatic decoiling, inline punching, and automatic stacking.
3.Surface Treatments: Options for galvanizing, painting, or other finishes.
This comprehensive guide provides an overview of the Shelf/Storage Rack Profile Roll Forming Machine, its components, working principle, technical specifications, applications, and advantages. For more detailed information or customization options, it is recommended to consult with a professional equipment manufacturer.