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What is Hanger Shot Blasting Machine for Auto Parts?
A Hanger Shot Blasting Machine for Auto Parts is a specialized industrial device designed to clean, descale, and prepare automotive components for further processing. This machine is particularly effective for treating fragile or irregularly shaped parts that require careful handling and precise surface treatment. It is widely used in the automotive industry to ensure high-quality surface finishes on various components.
Key Features
1.Rotating Hooks:
Automotive parts are suspended from rotating hooks that move through the blast chamber. This ensures that all surfaces of the parts are exposed to the abrasive media, providing thorough and uniform cleaning.
2.High-Efficiency Blast Wheels:
Equipped with high-speed blast wheels that propel steel shot or grit at the workpiece surface, effectively removing rust, scale, and other contaminants.
3.Automated Abrasive Recovery System:
The machine features an automatic system that recycles the abrasive media, reducing waste and operational costs.
4.PLC Control System:
Operated using a PLC (Programmable Logic Controller) system, which allows for precise control over the blasting process, ensuring consistent results.
5.Dust Collection System:
Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring environmental compliance and a cleaner working environment.
Technical Specifications
1.Workpiece Capacity:
Maximum weight per hook: Up to 1000 kg or more, depending on the model.
2.Abrasive Flow Rate:
Typically ranges from 2x200 kg/min to 4x250 kg/min.
3.Conveyor Speed:
Adjustable from 0.5 m/min to 5 m/min.
4.Surface Finish:
Achieves a high-quality surface finish suitable for further processing such as painting or coating.
5.Ventilation Capacity:
Ranges from 5000 m³/h to 15000 m³/h, depending on the model.
Applications in the Automotive Industry
l Engine Parts: Cleaning and preparing engine blocks, cylinder heads, and other critical components for assembly.
l Chassis Components: Removing rust and scale from chassis parts to ensure durability and safety.
l Wheels and Rims: Surface treatment of wheels and rims to enhance appearance and performance.
l Body Panels: Preparing body panels for painting by removing old paint and surface contaminants.
l Transmission Components: Cleaning and preparing transmission parts for reassembly.
Benefits
l Increased Productivity: The automated process significantly reduces cleaning time, allowing for higher production rates.
l Consistent Results: Ensures uniform surface treatment, reducing the risk of missed spots or inconsistent cleaning.
l Versatility: Suitable for a wide range of automotive parts, from small castings to large structural components.
l Cost-Effective: Reduces labor costs and minimizes waste through the recycling of abrasive media.
l Environmental Protection: Integrated dust collection systems capture and filter dust, ensuring compliance with environmental regulations.
Customization
These machines can be customized to meet specific requirements, such as workpiece size, production capacity, and workshop layout. This flexibility makes them ideal for various automotive manufacturing needs.
Conclusion
A Hanger Shot Blasting Machine for Auto Parts is an essential tool for automotive manufacturers, providing efficient and high-quality surface treatment for a wide range of components. Its versatility, efficiency, and environmental protection features make it a valuable investment for any automotive production facility.