What is Hanger Shot Blasting Machine for Forging Parts?

What is Hanger Shot Blasting Machine for Forging Parts?

A Hanger Shot Blasting Machine for Forging Parts is a specialized industrial device designed to clean, descale, and prepare the surfaces of forged components for further processing. This machine is particularly effective for treating medium to large-sized forging parts, ensuring they are free from rust, scale, and other contaminants while maintaining their structural integrity.

Key Features

l Rotating Hooks: Forging parts are suspended from rotating hooks that move through the blast chamber. The hooks can rotate in both clockwise and counterclockwise directions, ensuring all surfaces are evenly blasted.

l High-Efficiency Blast Wheels: Equipped with multiple high-speed blast wheels that propel abrasive media (such as steel shot) at the workpiece surface, effectively removing contaminants and achieving a surface finish grade of SA2.5-3.0.

l Automated Abrasive Recovery System: The machine features an automated system for recycling and cleaning the abrasive media, reducing waste and operational costs.

l Dust Collection System: Integrated dust collection systems capture and filter dust generated during the blasting process, ensuring environmental compliance.

l PLC Control System: Operated using a PLC (Programmable Logic Controller) system, allowing for precise control over the blasting process, including conveyor speed and blast intensity.

Technical Specifications

1.Workpiece Capacity:

Maximum weight per hook: Up to 10,000 kg.

2.Abrasive Flow Rate:

Ranges from 2×250 kg/min to 5×360 kg/min.

3.Ventilation Capacity:

Ranges from 5000 m³/h to 25000 m³/h.

4.Cleaning Time: Typically 4-6 minutes.

Applications

l Forging Industry: Cleaning and surface preparation of forgings, gears, crankshafts, and other forged components.

l Automotive: Surface treatment of engine parts, chassis components, and other large metal parts.

l Aerospace: Removing rust and scale from aircraft components to ensure they are ready for coating.

Benefits

l Increased Productivity: The automated process allows for high production rates with minimal downtime.

l Consistent Results: Ensures uniform surface treatment, reducing the risk of missed spots or inconsistent cleaning.

l Cost-Effective: Reduces labor costs and minimizes waste through the recycling of abrasive media.

l Environmental Protection: Integrated dust collection systems capture and filter dust, ensuring compliance with environmental regulations.

Customization

These machines can be customized to meet specific requirements, such as workpiece size, production capacity, and workshop layout. This flexibility makes them ideal for various manufacturing needs.

In summary, a Hanger Shot Blasting Machine for Forging Parts is an essential tool for industries requiring high-quality surface treatment of forged components. Its efficiency, versatility, and environmental protection features make it a valuable investment for any production facility.