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S110 Cast Steel Shot

1.Name:S110 Cast Steel Shot

2.Model: S110

3.Hardness:HRC40-50

technical consultation

Video

Introduction

Introduction to Cast Steel Shot

Cast Steel Shot is a highly effective and widely used type of abrasive material, specifically designed for applications involving shot blasting and surface treatment processes. It is renowned for its durability, high hardness, and consistent spherical shape, which contribute to its efficiency in various industrial settings.

S110 Cast Steel Shot(图1)

Characteristics

Characteristics

1.High Hardness: Typically ranging from 40 to 50 HRC, cast steel shot is capable of effectively removing rust, scale, and old coatings from metal surfaces.

2.Uniform Spherical Shape: The spherical form ensures even distribution of force during the blasting process, reducing the risk of surface damage and providing a consistent finish.

3.Durability: Cast steel shot is known for its longevity. It withstands repeated impacts without breaking down easily, which reduces the frequency of replacements and lowers overall operational costs.

4.Recyclability: This material can be reused multiple times within the shot blasting system, contributing to a more sustainable and cost-effective process.

Production Process

Cast steel shot is produced through a specialized manufacturing process:

1.Melting: High-quality steel is melted in a furnace.

2.Atomization: The molten steel is then atomized into small droplets using a high-pressure gas or liquid jet.

3.Solidification: These droplets solidify into spherical particles as they cool.

4.Heat Treatment: The resulting steel shot is heat-treated to achieve the desired hardness and mechanical properties.

5.Screening: The shot is then screened to ensure uniform size distribution.

S50 Cast Steel Shot(图1)

Applications

Applications

Cast steel shot is utilized in a variety of industries and applications, including:

1.Metal Surface Preparation: Removing rust, scale, and old paint from steel and other metals to prepare surfaces for coating, welding, or further processing.

2.Shot Peening: Used to induce compressive stresses on metal surfaces, enhancing fatigue resistance and extending the lifespan of components.

3.Foundry Operations: Cleaning and descaling castings to remove sand and other residues.

4.Automotive and Aerospace: Surface treatment of components to improve durability and appearance.

5.Shipbuilding and Maintenance: Removing marine growth and rust from ship hulls, as well as surface preparation for recoating.

Advantages

1.Efficiency: Cast steel shot's spherical shape ensures efficient energy transfer and consistent surface treatment.

2.Cost-Effectiveness: Its durability and recyclability make it a cost-effective choice for long-term use.

3.Versatility: Suitable for a wide range of materials and surface conditions.

4.Environmental Impact: The ability to recycle cast steel shot reduces waste and environmental impact compared to disposable abrasives.

Conclusion

Cast steel shot is a versatile and reliable abrasive material that offers significant benefits in surface treatment and shot blasting applications. Its combination of high hardness, uniform shape, and durability makes it an ideal choice for industries requiring efficient and effective surface preparation solutions.

S110 Cast Steel Shot(图1)

S110 Cast Steel Shot(图2)

Quality Control

Hardness Tester

1. No friction spindle,High testing accuracy.

2. Stable construction,High testing efficiency.

3. High precision micrometer readings metering system.

4. Testing process automation,no human operator error.

5. Accuracy class:GB/T4340.2/ISO6507-2 and American ASTME92.

Cast Steel Shot(图1)

Microscope

1. To identificate and analyze the organizational structure of various metals and alloys.

2. The instrument is widely used in factories or laboratories to identify the quality of castings,inspect raw materials,or Microstructure analysis after-treatment.

Cast Steel Shot(图2)

Three Element Analyzer

1. A newer multi-element analyzer.

2. It is used in detection of variety of elements such as :Si/Mn/P/Cr/Ni/Mo/Cu/Ti of all kinds of material such as:ball mill cast iron,cast iron,ductile iron,alloy cast iron and stainless steel ,carbon steel,low alloy steel,high alloy steel etc. The analysis result is fast and accurate.

Cast Steel Shot(图1)

Carbon & Sulfur Analyzer

1. The equipment is one of the high-tech products and a collection of optical ,mechanical and electrical ,computer,analysis technology.

2. It has the advantage of wide measuring range,strong anti-jamming capability,complete functions,simple operation,analysis results accurate and reliable,ti is the ideal analysis equipment of the 2 element of carbon and sulfur in industries determination.

Cast Steel Shot(图2)

Basic Parameter

Model	S50,S70,S110,S130,S170,S230,S280,S330,S390,S460,S550,S660,S780,S930
Item	Name	Steel Shot
Chemical Composition	C	0.85-1.20
Chemical Composition	Si	0.40-1.20
Chemical Composition	Mn	0.60-1.20（S170:0.50-1.20; S110/S70:0.35-1.20
Chemical Composition	S	≤0.05
Chemical Composition	P	≤0.05
Hardness		HRC40-50
Microstructure		Homogeneous tempered martensite or troostite
Density		≥7.20g/cm³
External Form		Round hollow particles＜10%

SAE J444 Steel Shot

Screen Mesh Size

Inch

S930

S780

S660

S550

S460

S390

S330

S280

S230

S170

S110

S70

All Pass

0.1320

All Pass

0.1110

≥90%

All Pass

0.0937

≥97%

≥85%

All Pass

0.0787

≥97%

≥85%

All Pass

0.0661

≥97%

≥85%

All Pass

0.0555

≥97%

≥85%

All Pass

0.0469

≥96%

≥85%

All Pass

0.0394

≥96%

≥85%

All Pass

0.0331

≥96%

≥85%

≤10%

0.028

≥96%

≥85%

All Pass

0.0232

≥97%

≤10%

0.0197

≥85%

All Pass

0.0165

≥97%

≤10%

0.0138

≥85%

0.0117

≥90%

≥85%

0.07

≥90%

120

0.0049

200

0.0029

Surface Treatment Equipment

Home > Surface Treatment Equipment > Abrasive > Steel Shot > Cast Steel Shot

S110 Cast Steel Shot

technical consultation

Video

Introduction

Characteristics

Applications

Quality Control

Basic Parameter

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