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1.Name:0.2# Cut Wire Steel Shot
2.Model: CW
3.Hardness:HRC40-60
Introduction to Cut Wire Steel Shot
Cut Wire Steel Shot is a versatile and durable type of metal abrasive widely used in industrial applications for surface treatment and strengthening processes. It is produced by cutting steel wire into small, uniform pieces, which are then processed to achieve specific characteristics and performance levels.
Characteristics
1.Uniformity: Cut wire steel shot has a consistent size and shape, ensuring uniform coverage and performance during blasting or cleaning, leading to more predictable results。
2.High Hardness and Density: The hardness of cut wire steel shot can reach up to HRC 55, with a density of 7.8 g/cm³. This makes it highly effective in impact force and wear resistance。
3.Durability: Enhanced hardness and toughness make cut wire steel shot more durable and resistant to wear during abrasive blasting processes。
4.Reduced Dust Generation: Compared to other abrasives like sand or grit, cut wire steel shot generates less dust, providing a cleaner working environment。
5.Reusability: Due to its high strength and durability, cut wire steel shot can be reused multiple times, making it cost-effective in the long term。
Production Process
1.Wire Selection: High-quality steel wire, such as carbon steel, stainless steel, or other alloys, is selected as the raw material。
2.Cutting: The wire is cut into uniform lengths, typically 1.5 to 3 times its diameter。
3.Heat Treatment: The cut wire may undergo hardening and tempering to enhance hardness and durability。
4.Surface Treatment: Processes like tumbling or polishing smooth the edges and improve the surface finish。
5.Screening: The finished product is screened to ensure uniform particle size。
Types and Conditioning Levels
1.As-Cut Shots: Suitable for light-duty applications such as general cleaning and deburring。
Normal Conditioning: Commonly used for standard shot blasting and surface preparation tasks。
2.Special Conditioning: Ideal for high-precision tasks requiring corrosion resistance and superior durability。
Applications
Cut wire steel shot is used in various industries for:
1.Surface Cleaning: Removing rust, scale, and contaminants from metal surfaces。
2.Deburring: Smoothing edges and removing sharp or unwanted projections from machined parts。
3.Shot Peening: Strengthening metal components by inducing compressive stress to improve fatigue resistance。
4.Preparation Before Coating: Enhancing surface finishes and preparing surfaces for painting or coating。
Advantages
1.Consistent Performance: Uniform size and shape lead to consistent performance, ensuring efficient and effective cleaning, deburring, or shot peening。
2.Less Equipment Wear: The smooth, uniform nature of cut wire steel shot reduces the risk of damaging blasting equipment, extending its lifespan。
3.Wide Application Range: Suitable for a variety of applications across automotive, aerospace, metalworking, and other industries。
Conclusion
Cut wire steel shot is a highly effective and durable abrasive material that offers significant benefits in surface treatment and strengthening processes. Its uniformity, high hardness, and durability make it a preferred choice for precision surface cleaning and peening in various industrial applications