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1.Name:Formwork Roll Forming Machine
2.Application: Making Formwork Roll
3.It can custom-design
The Formwork Roll Forming Machine is a specialized industrial device designed to produce high-quality formwork profiles used in construction projects, particularly for concrete formwork systems. These machines are essential for manufacturing steel formwork panels, channels, and other structural components required for building formwork systems. Below is a detailed description of the Formwork Roll Forming Machine, including its specifications, applications, and industry standards.
Main Components
1.Decoiler: Unwinds the steel coil and feeds it into the machine. It can handle different coil sizes and materials.
2.Leveling Unit: Flattens the steel strip to ensure even feeding and improve the accuracy of the final product.
3.Roll Forming Section: Consists of multiple pairs of rollers that gradually shape the steel strip into the desired formwork profile. The number of stations can vary depending on the complexity of the profile.
4.Cutting Device: Cuts the formed profile to the specified length, typically using hydraulic shearing.
5.Control System: Modern machines are equipped with PLC control systems and touchscreens for automation and monitoring.
Technical Specifications
1.Material Compatibility: Suitable for materials such as galvanized steel, cold-rolled steel, and stainless steel.
2.Material Thickness: Typically ranges from 0.5mm to 3.0mm.
3.Forming Speed: Varies from 10 to 20 meters per minute depending on the machine model.
4.Roller Stations: Machines usually have 12 to 20 roller stations.
5.Power Requirements: Main motor power ranges from 15kW to 37kW.
6.Machine Weight: Typically between 10 to 15 tons.
7.Dimensions: Vary based on the model, but common dimensions include 10.5m x 1.3m x 1.5m.
Applications
Formwork roll forming machines are widely used in the construction industry to produce:
1.Formwork Panels: Used for concrete formwork systems.
2.Channels and Beams: Structural components for building formwork.
3.Custom Profiles: Tailored to meet specific project requirements.
Industry Standards
Formwork roll forming machines must comply with various industry standards to ensure safety, quality, and environmental sustainability:
1.ISO 9001: Quality management system.
2.CE Certification: Required for machines sold in the European Union.
3.ASTM Standards: Such as ASTM A653 for steel sheet specifications.
4.AISI Standards: For cold-formed steel structural framing.
Advantages
1.High Precision: CNC machining of rollers ensures precise shaping.
2.Customization: Machines can be configured to produce different formwork profiles.
3.Efficiency: Automated processes increase production speed and reduce labor costs.
4.Durability: High-quality materials ensure long-term reliability.