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Wire Shot Blasting Machine

1.Model: MZ-4350

2.Wire Transport Way : Double Shafts

3.Shafts Length:4350mm

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Introduction & Pictures

A Wire Shot Blasting Machine is a specialized industrial system designed to clean, descale, deburr, or enhance the surface properties of metal wires, rods, cables, and continuous wire products using high-velocity abrasive media. This equipment is critical in industries requiring precise surface preparation for improved durability, corrosion resistance, or coating adhesion.

Wire Shot Blasting Machine(图1)

Before Shot Blasting VS After Shot Blasting

Wire Shot Blasting Machine(图1)

Key Features & Applications

Key Features

1.Target Materials: Steel, stainless steel, aluminum, and alloy wires (diameter: 0.5–20 mm).

2.Abrasive Media: Steel shot (S230–S660), glass beads, ceramic grit, or aluminum oxide.

3.Automation: PLC-controlled operation with adjustable parameters (speed, abrasive flow, blast angle).

4.Throughput: Processes wires at speeds up to 60 meters per minute.

5.Durability: Wear-resistant liners (e.g., manganese steel, polyurethane) for extended lifespan.

Applications

1.Wire Manufacturing: Removes mill scale, rust, and oxides from hot-rolled wires before galvanizing or drawing.

2.Automotive Industry: Treats suspension cables, spring wires, and fastener rods for fatigue resistance.

3.Construction: Prepares reinforcement bars (rebar) and pre-stressed concrete wires.

4.Aerospace: Processes high-tensile wires for aircraft cables and critical components.

5.Medical Devices: Polishes surgical wires and implants to ensure biocompatibility.

Advantages

1.Uniform Surface Treatment: 360° coverage ensures consistent cleaning and profiling.

2.Eco-Friendly: Recyclable abrasives reduce waste vs. chemical cleaning methods.

3.High Efficiency: Continuous processing minimizes downtime and labor costs.

4.Enhanced Durability: Shot peening induces compressive stresses, improving fatigue life.

5.Customizable: Adjustable settings for wire diameter, material type, and surface finish requirements.

Equipment Structure

Component	Function
Uncoiler/Feeder	Feeds wire coils into the machine.
Straightening Unit	Removes bends and kinks for uniform blasting.
Blasting Chamber	Enclosed area where abrasives impact the wire surface.
Abrasive Propulsion System	High-speed turbines or compressed air to accelerate abrasives (60–100 m/s).
Abrasive Recovery System	Cyclones and sieves recycle reusable media; separates dust and debris.
Dust Collector	Filters airborne particles to meet environmental regulations (e.g., OSHA).
Control Panel	PLC and HMI interface for real-time monitoring and adjustments.
Re-coiler/Cutter	Collects or cuts treated wires to specified lengths.

Wire Shot Blasting Machine(图1)

Wire Shot Blasting Machine(图2)

Workflow & Technical Specifications

Wire Shot Blasting Machine(图1)

Wire Shot Blasting Machine(图2)

Workflow

1.Loading: Wire coils are mounted on the uncoiler.

2.Straightening: Wires pass through rollers to eliminate deformities.

3.Blasting: Abrasives are propelled onto the wire surface in the chamber.

4.Abrasive Recovery: Media is filtered, cleaned, and recycled.5.Surface Inspection: Treated wires are checked for cleanliness (e.g., Sa 2.5 standard).

6.Output: Wires are re-coiled or cut for packaging or further processing.

Technical Specifications

Parameter	Details
Wire Diameter Range	0.5–20 mm
Blasting Speed	10–60 m/min
Abrasive Consumption	50–200 kg/hour (depends on wire size)
Power Requirement	15–50 kW (380V/50Hz or customizable)
Compliance Standards	ISO 8501-1, ASTM E11, CE, OSHA

Maintenance Guidelines

1.Daily: Check abrasive levels, inspect dust collector filters, and clean sensors.

2.Weekly: Lubricate bearings, inspect turbine blades for wear, and test safety interlocks.

3.Monthly: Replace worn liners, calibrate speed sensors, and inspect electrical systems.

4.Annual: Overhaul the recovery system and replace critical wear parts (e.g., seals).

How to Choose the Right Machine?

1.Wire Specifications: Diameter, material type, and required surface finish (e.g., Ra ≤ 1.6 µm).

2.Production Volume: Select machines with throughput matching your output (e.g., 5–10 tons/day).

3.Abrasive Type: Steel shot for heavy descaling; ceramic beads for delicate polishing.

4.Automation Needs: Opt for IoT-enabled models for remote monitoring and predictive maintenance.

5.Certifications: Ensure compliance with industry standards (e.g., NADCAP for aerospace).

Conclusion

A Wire Shot Blasting Machine is indispensable for industries requiring high-quality surface treatment of metal wires. By combining automation, precision, and eco-friendly practices, this equipment ensures wires meet stringent performance and durability standards.

Need a tailored solution? Share your wire specifications (diameter, material, production volume) for a customized recommendation!

Surface Treatment Equipment

Home > Surface Treatment Equipment > Shot Blasting Machine > Wire Rod Shot Blasting Machine

Wire Shot Blasting Machine

technical consultation

Video

Introduction & Pictures

Before Shot Blasting VS After Shot Blasting

Key Features & Applications

Workflow & Technical Specifications

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